Tuesday, January 13, 2009

Temperature Sensors

Resistance thermometer

How do resistance thermometers work?

Resistance thermometers are constructed in a number of forms and offer greater stability, accuracy and repeatability in some cases than thermocouples. While thermocouples use the Seebeck effect to generate a voltage, resistance thermometers use electrical resistance and require a small power source to operate. The resistance ideally varies linearly with temperature.
Resistance thermometers are usually made using platinum, because of its linear resistance-temperature relationship and its chemical inertness. The platinum detecting wire needs to be kept free of contamination to remain stable. A platinum wire or film is supported on a former in such a way that it gets minimal differential expansion or other strains from its former, yet is reasonably resistant to vibration. RTD assemblies made from iron or copper are also used in some applications.

Commercial platinum grades are produced which exhibit a change of resistance of 0.385 ohms/°C (European Fundamental Interval) The sensor is usually made to have a resistance of 100Ω at 0 °C. This is defined in BS EN 60751:1996 (taken from IEC 60751:1995) . The American Fundamental Interval is 0.392 Ω/°C, based on using a purer grade of platinum than the European standard. The American standard is from the Scientific Apparatus Manufacturers Association (SAMA), who are no longer in this standards field.

Resistance thermometers require a small current to be passed through in order to determine the resistance. This can cause resistive heating, and manufacturers' limits should always be followed along with heat path considerations in design. Care should also be taken to avoid any strains on the resistance thermometer in its application. Lead wire resistance should be considered, and adopting three and four wire connections can eliminate connection lead resistance effects from measurements - industrial practice is almost universally to use 3-wire connection.

Advantages and limitations:

Advantages of platinum resistance thermometers:
High accuracy
Low drift
Wide operating range
Suitability for precision applications

Limitations:

RTDs in industrial applications are rarely used above 660 °C. At temperatures above 660 °C it becomes increasingly difficult to prevent the platinum from becoming contaminated by impurities from the metal sheath of the thermometer. This is why laboratory standard thermometers replace the metal sheath with a glass construction. At very low temperatures, say below -270 °C (or 3 K), due to the fact that there are very few phonons, the resistance of a RTD is mainly determined by impurities and boundary scattering and thus basically independent of temperature. As a result, the sensitivity of the RTD is essentially zero and therefore not useful.
Compared to thermistors, platinum RTDs are less sensitive to small temperature changes and have a slower response time. However, thermistors have a smaller temperature range and stability.

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